Job Profile Details
Job Title: Sr. Manager - Process
Qualification: B.Tech / B.E. / Diploma
Experience: 10+ Years in EPC / Oil & Gas Projects
Location: Corporate office, Noida
Key Responsibilities:
- Process Design & Development:
- Develop and design process systems and equipment for oil & gas production, refining, and petrochemical industries.
- Perform process simulations using software like Aspen HYSYS, HTRI, PRO/II, or similar.
- Prepare Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs).
- Design heat exchangers, separators, pumps, compressors, and pressure vessels based on project requirements.
- Technical Calculations & Analysis:
- Conduct process simulations, mass & energy balances, and hydraulic calculations.
- Perform equipment sizing and selection (e.g., separators, scrubbers, heat exchangers, columns).
- Evaluate heat transfer and pressure drop calculations for pipelines and process equipment.
- Process Safety & Compliance:
- Ensure designs comply with industry standards such as API, ASME, ANSI, and ISO.
- Conduct HAZOP (Hazard and Operability Study), HAZID, and risk assessments.
- Work on safety relief valve sizing, flare system design, and emergency shutdown (ESD) systems.
- Project Engineering & Coordination:
- Collaborate with multidisciplinary teams including mechanical, electrical, and instrumentation engineers.
- Review and approve vendor documents, technical datasheets, and process specifications.
- Support procurement by providing technical input for equipment selection and supplier evaluations.
- Optimization & Troubleshooting:
- Analyze plant performance data and recommend improvements in efficiency and cost savings.
- Troubleshoot operational issues in oil & gas facilities and suggest process modifications.
- Support commissioning, startup, and operational troubleshooting of new and existing systems.
- Documentation & Reporting:
- Prepare technical reports, design documentation, and process specifications.
- Develop operation manuals and standard operating procedures (SOPs).
Required Skills & Qualifications:
- Education: Bachelor’s or Master’s degree in Chemical Engineering, Process Engineering, or a related field.
- Experience: 2-10+ years in process engineering, preferably in oil & gas, refinery, or process equipment design.
- Software Proficiency: Aspen HYSYS, PRO/II, HTRI, MATLAB, AutoCAD, and process simulation tools.
- Technical Knowledge: Fluid dynamics, heat transfer, thermodynamics, equipment sizing, and P&ID development.
- Certifications (Preferred):
- Professional Engineer (PE) or Chartered Engineer (CEng)
- API/ASME training certifications
- HAZOP/HAZID certification
Industries & Employers:
- Oil & Gas EPC Companies (e.g., TechnipFMC, Fluor, McDermott)
- Equipment Design & Manufacturing Companies (e.g., Alfa Laval, Sulzer, Kelvion)
- Oil & Gas Operators (e.g., Shell, ExxonMobil, BP, Saudi Aramco)
- Process Engineering Consultancies